Intangiriro
Kuringaniza ubuziranenge nigiciro muburyo bwo gutera inshinge ntabwo byoroshye gucuruza. Amasoko arashaka ibiciro biri hasi, injeniyeri arasaba kwihanganira byimazeyo, kandi abakiriya bategereje ibice bitagira inenge byatanzwe mugihe.
Ukuri: guhitamo ibishushanyo bihendutse cyangwa resin akenshi bitera ibiciro biri hejuru kumurongo. Ikibazo nyacyo ni ugushiraho ingamba aho ubuziranenge nigiciro bigenda hamwe, ntabwo bihabanye.
1. Aho Ibiciro Bituruka Mubyukuri
- Igikoresho (Molds): Multi-cavity cyangwa sisitemu yo kwiruka isaba ishoramari ryimbere, ariko kugabanya ibihe byizunguruka no gusiba, kugabanya igiciro cyibice mugihe kirekire.
- Ibikoresho: ABS, PC, PA6 GF30, TPE - buri resin izana ubucuruzi hagati yimikorere nigiciro.
- Igihe Cycle & Scrap: N'amasegonda make kuri buri cyiciro wongeyeho amadolari ibihumbi. Kugabanya ibiceri kuri 1-2% byongera byimazeyo.
- Gupakira & Logistique: Kurinda, kuranga ibicuruzwa no gutezimbere uburyo bwo kohereza ibicuruzwa muri rusange umushinga urenze ibyo benshi babitekereza.
��Kugenzura ibiciro ntibisobanura gusa "ibicuruzwa bihendutse" cyangwa "resin ihendutse." Bisobanura guhitamo ubwenge.
2. Ibyiza Byiza OEM itinya cyane
- Warping & Shrinkage: Uburebure bwurukuta rudasanzwe cyangwa igishushanyo mbonera gikonje gishobora kugoreka ibice.
- Flash & Burrs: Ibikoresho byambarwa cyangwa bidashyizwe neza biganisha kubintu birenze kandi bigatwara amafaranga menshi.
- Ubuso bwubuso: Imirongo yo gusudira, ibimenyetso byo kurohama, numurongo utemba bigabanya agaciro ko kwisiga.
- Tolerance Drift: Umusaruro muremure ukora udafite ibikoresho byo kubungabunga bitera ibipimo bidahuye.
Igiciro nyacyo cyubuziranenge ntabwo ari ugusiba gusa - ni ibibazo byabakiriya, ibisabwa garanti, hamwe n’ibyangiritse.
3. Urwego rwo Kuringaniza
Nigute ushobora kubona ahantu heza? Suzuma ibi bintu:
A. Umubumbe hamwe nigikoresho cyo gushora imari
- <50.000 pcs / mwaka → byoroshye kwiruka bikonje, cavites nkeya.
-> 100.000 pcs / umwaka run yiruka ashyushye, cavit nyinshi, ibihe byizunguruka byihuse, ibisakuzo bike.
B. Igishushanyo mbonera cyo gukora (DFM)
- Ubunini bw'urukuta rumwe.
- Urubavu kuri 50-60% yubugari bwurukuta.
- Imishinga ihagije inguni na radii kugirango ugabanye inenge.
C. Guhitamo Ibikoresho
- ABS = ibiciro-bikoresha ibiciro.
- PC = gusobanuka cyane, kurwanya ingaruka.
- PA6 GF30 = imbaraga no gutuza, reba neza.
- TPE = gufunga no gukorakora byoroshye.
D. Kugenzura Igikorwa & Kubungabunga
- Koresha SPC (Igenzura ryibikorwa) kugirango ukurikirane ibipimo kandi wirinde gutembera.
- Koresha uburyo bwo kubungabunga - guswera, kugenzura imishinga, gutanga serivisi zishyushye - mbere yuko inenge ziyongera.
4. Icyemezo gifatika Matrix
Intego | Ubwiza Bwiza | Igiciro gikunzwe | Uburyo bwiza
----- | --------------- | ------------ | ------------------
Igiciro Igice | Multi-cavity, kwiruka bishyushye | Ubukonje bukonje, imyenge mike | Kwiruka bishyushye + cavitation yo hagati
Kugaragara | Urukuta rumwe, imbavu 0.5–0.6T, gukonjesha neza | Ibisobanuro byoroshye (emerera imiterere) | Ongeraho imyenda kugirango uhishe imirongo ntoya
Igihe Cycle | Kwiruka bishyushye, gukonjesha neza, kwikora | Emera inzinguzingo ndende | Kuzamura ibigeragezo, hanyuma igipimo
Ingaruka | SPC + kubungabunga ibidukikije | Wishingikirize ku igenzura rya nyuma | Muri gahunda yo kugenzura + kubungabunga ibanze
5. Urugero nyarwo rwa OEM
Icyuma kimwe cyo mu bwiherero OEM yari ikeneye kuramba no kwisiga bitagira inenge. Ikipe yabanje gusunika igiciro gito-kimwe-cavity ikonje yiruka.
Nyuma yo gusuzuma DFM, icyemezo cyimuriwe mubikoresho byinshi bishyushye biruka. Igisubizo:
- 40% byihuta byigihe
- Ibisigazwa byagabanutseho 15%
- Ubwiza bwo kwisiga buhoraho 100.000+ pc
- Igiciro cyo kubaho cyigihe gito kuri buri gice
��Isomo: Kuringaniza ubuziranenge nigiciro ntabwo bivuze kumvikana - bijyanye ningamba.
6. Umwanzuro
Mugushushanya inshinge, ubuziranenge nigiciro ni abafatanyabikorwa, ntabwo ari abanzi. Gukata inguni kugirango ubike amadorari make imbere mubisanzwe biganisha ku gihombo kinini nyuma.
Hamwe n'iburyo:
- Igishushanyo mbonera (gishyushye nuwiruka ukonje, numero ya cavity)
- Ingamba zifatika (ABS, PC, PA6 GF30, TPE)
- Igenzura ryibikorwa (SPC, kubungabunga ibidukikije)
- Serivisi zongerewe agaciro (inteko, gupakira ibicuruzwa)
… OEM irashobora kugera kubikorwa byombi kandi bifite ireme.
Kuri JIANLI / TEKO, dufasha abakiriya ba OEM kugera kuriyi ntera buri munsi:
- Igiciro-cyiza cyibishushanyo mbonera & gukora
- Gutera inshinge zizewe ziva mubufindo bugana hejuru
- Ubuhanga bwibikoresho byinshi (ABS, PC, PA, TPE)
- Serivisi ziyongera: guteranya, guterana, gupakira ibicuruzwa
��Ufite umushinga aho ikiguzi nubuziranenge byunvikana?
Twohereze igishushanyo cyawe cyangwa RFQ, kandi injeniyeri zacu zizatanga icyifuzo cyihariye.
Ibitekerezo
#InjectionMolding #DFM #HotRunner #OEMGukora #SPC